Flowmeter Filling Lines – Precision Filling Solution for Low and Medium Viscosity Liquids
Flowmeter filling line (flowmeter filling system),
Volumetric or massively precise and repeatable of low and medium viscosity liquid products
It is a professional filling solution designed for filling.
Aytech Makina in Livben store
listed
8 Nozzle Flowmeter Filling
and
2 Nozzle Flowmeter Filling Line
systems such as; water, beverages, oils, detergents, cosmetic products, mineral oils, antifreeze and
It enables the filling of many chemical products at high speed and with standard filling volume .
1. In Which Areas Is It Used? (Sectors)
Flowmeter filling lines are generally used for filling fluid (low-medium viscosity) liquid products .
It is widely preferred in the following sectors:
-
In the food & beverage industry:
Drinking water, mineral water, flavored water, vegetable oils (sunflower, olive, corn, etc.),
vinegar and some fluid sauces and syrups.
-
Detergent & cleaning chemicals:
Liquid dishwashing and laundry detergents, fabric softeners, surface cleaners, glass wipers and general cleaning products;
chlorinated products such as bleach when the material is selected appropriately.
-
Cosmetics & personal care:
Liquid soap, fluid shampoo and shower gels, tonic, micellar water, facial cleansing solutions.
-
Oil & lubricant industry:
Fine/medium viscosity engine oil, hydraulic oil, gear oils (not very dense types).
-
Industrial chemicals:
Solvents, thinner, alcohol-based mixtures (depending on ATEX and material conditions),
antifreeze and glycol-based mixtures, water-based chemical solutions.
-
Agrochemicals:
Liquid fertilizers, liquid pesticides and pesticides (products in fluid form).
2. Which Types of Substances Are Filled?
Flowmeter filling line especially for flowing, homogeneous and fluid liquids such as water
gives the highest performance. Suitable product types can be summarized as follows:
Low viscosity products (flowing like water)
- Water, beverages, mineral water and flavored waters
- Transparent chemical solutions
- Fine detergents, surface cleaners
- Vinegar, light and fluid sauces
Medium Viscosity Products
- Liquid dishwashing and laundry detergents, fabric softeners
- Fluid shampoos and liquid soaps
- Some mineral oils (fine/medium viscosity types)
- Antifreeze and similar glycol-based products
Products with Varying Density
In liquids whose density varies depending on temperature or recipe difference
Flowmeter filling provides a significant advantage; Especially
Mass flowmeter solutions are less affected by density changes.
- Chemical solutions, solvent-based products
- Antifreeze and glycol-based mixtures
- Water-based but sensitive to temperature change products
Conductive / Non-Conductive Fluids
-
Magnetic flowmeter:
Water-based, conductive products (preferred in water, beverages, many detergents and chemical solutions).
-
Oval gear/mass flowmeter:
It is suitable for oils, solvents, non-conductive products and some special chemical mixtures.
3. Products to watch out for / not very suitable
A filling line with a flowmeter may not be ideal for every product. Especially in the following product types
Different filling technologies should be evaluated:
-
Very high viscosity, pasty products:
For tomato paste, adhesives, heavy pastes and products with dense cream
Cream filling lines
or
Loadcell Weighing Filling Systems
It is more convenient.
-
Granular/fragment-containing products:
Sauces with fruit pieces, granular products and granular mixtures can clog the flowmeter internal channels.
-
Products that foam excessively:
With proper nozzle movement (rising nozzle), slow start/stop and accurate line speed adjustment
can be filled in the flowmeter system; However, foam control is essential in process design.
Uses and Refillable Products – Summary
Flowmeter filling line; food, beverage, detergent, cosmetics, chemical, oil and agricultural chemicals
sectors, low and medium viscosity liquid products
It is designed for precise and repeatable volumetric/mass filling .
Water and beverage derivatives, oils, vinegar, liquid dishwashing and laundry detergents, surface cleaners,
Filling liquid soap and fluid shampoos, mineral oils, antifreeze and similar chemical products
It can be used safely. Depending on the type of flowmeter used (magnetic, oval gear, mass/mass, etc.) and
Depending on the choice of material, conductive or non-conductive solvent-based and with certain acid/base characteristics
It is also suitable for filling chemicals.
Not recommended for products with very high viscosity, granularity or pasty;
In such applications , piston, cream-oriented or weighing filling technologies
It would be a better choice.
Prominent Advantages of Flowmeter Filling Lines
- High speed + precision: Multi-nozzle flowmeter lines provide both speed and repeatability in high-volume production.
- Flexible product range: Water, detergent, oil and chemical product groups can be operated on the same line (depending on material compatibility).
- Volumetric or mass control: Depending on the process, volumetric (L) or mass (kg) based filling strategies can be applied.
- Modern automation: With its PLC-controlled, recipe-based system structure, product and weight changes are fast.
Complete Flowmeter Filling and Packaging Lines with Aytech Makina
Your filling line with flow meter,
Aytech Makina in Livben store
Combined with other equipment to an end-to-end filling-capping-labeling-packaging line,
You can convert:
As a result, flowmeter filling lines are designed for your water-based and chemical liquid products.
while offering high precision, flexibility, and industrial scalability ;
When used with Aytech Makina's other filling and packaging solutions
It forms the basis of a fully integrated, modern and competitive production line for your brand.
