Loadcell Weighing Filling – Kg Based High Precision Canister, Barrel and IBC Filling System
Loadcell weighing filling system is designed to deliver your liquid and semi-viscous products on a kg/g basis .
For filling medium and large volume packages such as drums, drums and IBC tanks with high precision
It is a professional filling line designed. The filling process is carried out by the
It is monitored in real time with the Loadcell weighing system ; When the targeted net weight is reached, the filling stops automatically.
In processes where product density plays depending on temperature or recipe change, volumetric (flowmeter / volumetric)
It gives more stable and accurate results than systems. Especially in chemical, paint, mineral oil, food,
In the filling of products sold in kg in sectors such as detergents and agricultural chemicals
It is an ideal solution.
Main Usage Areas
- Chemistry: chemical solutions, industrial mixtures, paint/varnish, resin, solvent-based products (with appropriate material selection).
- Mineral oil & petro-chemical: engine oil, hydraulic oil, gear oils, process oils.
- Food: vegetable oils, syrup and fluid sauces (depending on the consistency of the product).
- Detergent & cleaning: liquid detergents, intensive cleaners, industrial chemicals.
- Agricultural chemicals: liquid fertilizers, pesticides and similar liquid agricultural products.
- Large packaging filling: 5–30 kg drums, 60–200 kg drums, 1000 L IBC.
Which Products Can Be Filled?
Since loadcell weighing filling takes the measurement directly from the weight , not the volume, it has both low-medium viscosity
It can also be applied in denser products.
- Industrial/chemical products: liquid and semi-viscous chemicals, glycol-based products (e.g. antifreeze), solvent/thinner, paint chemicals, mineral oils.
- Food: vegetable oils, syrupy products, fluid concentrates (suitability according to the product).
Situations Where Loadcell Weighing Filling Is Advantageous
- Processes with variable intensity: It hits the target kg value in temperature/recepte change.
- Products sold per kg: It provides clear weight accuracy and repeatability.
- High-cost products: It reduces waste and minimizes losses.
- Different packaging and recipes: Recipe-based management is easy for different targets such as 5 kg–20 kg drums, 200 kg drums.
Points to Consider
- Very high speed in small volume: Volumetric systems may be more suitable for very high pcs/hour targets in 0.5–1 L bottles.
- Vibration and ground effect: Loadcell sensitivity may be affected by vibration/conveyor/floor; mechanical design should be done accordingly.
- Material Compatibility: For acid/base/solvent products, the gasket and contact surfaces should be selected according to the product.
Complementary Filling and Line Solutions in Aytech Makina Store
You can build your Loadcell weighing filling line together with Aytech Makina's other filling and automation solutions:
To see all solutions of Aytech Makina collectively:
Aytech Makina Store Page
Frequently Asked Questions
- What is the advantage of loadcell weighing filling over flowmeter filling?
Even if the product density changes, it achieves the targeted kg value; Net weight accuracy is more stable.
- Can IBC (1000 L) be filled?
Yes. The system is suitable for IBC tank filling according to the platform/chassis design.
- Does it work on viscous products?
It can also be used in semi-viscous products with the appropriate selection of pumps/valves; Measurement is made on weight.
- What is the most important factor affecting sensitivity?
Vibration and ground stability. Conveyor/chassis design and environmental conditions should be planned correctly.
- Can it be used in acid/base products?
Yes; However, the surface/gasket materials in contact with the product must be selected according to the product.
