Description

Fully Automatic Mini Liquid Filling Line (Filling + Capping) – Compact, Hygienic, and Highly Efficient

Fully automatic mini liquid filling line can be used for packaging bottles and so on. Precise filling and immediately after capping on a single line. it's a compact solution for businesses looking to complete the Thanks to the linear capping module integrated into the filling unit, "Fill – Close" processes can be carried out smoothly even with a single operator.

Line; To reach a capacity of approximately 4,000 caps per hour according to the packaging flow can be edited (depends on line speed). Compatibility up to a maximum bottle height of 350 mm , It provides flexible use on lids of different diameters and forms.

Pneumatically controlled cap tightening system, working in conjunction with the timing and belt mechanism It offers a repeatable clamping performance. The line with automatic cap feeding option, It can be configured to run continuously with less operator intervention.

System; 304 stainless steel housing, packaging-sensitive sensors and With its Turkish-English touch screen interface; It can be safely preferred in areas that require hygiene such as food, cosmetics and chemistry.

What Does a Fully Automatic Mini Liquid Filling Line Do?

  • It automatically fills the liquid product into packages such as bottles/jars in the specified volume.
  • After filling, it closes the lids of the packages with an automatic tightening unit.
  • Optionally, it can be integrated with labeling and end-of-line packaging equipment to become a "full line".

Which Products and Industries Is It Suitable For?

  • Food: oil, vinegar, sauce, syrup, beverage, etc. fluid products
  • Cosmetics & personal care: shampoo, liquid soap, tonic, lotion, etc.
  • Chemistry & cleaning: detergent, surface cleaner, glass wipe, etc.
  • Technical fluids: thin/medium viscosity industrial fluids (by product)

Featured Advantages

  • Compact Design: Filling + capping processes are on a single line.
  • High Efficiency: Depending on the line design, ~4,000 capping capacity per hour.
  • Wide packaging fit: Max. 350 mm bottle height and the possibility of working on different cap types.
  • Controlled cap tightening: Repeatable cap tightening performance with pneumatic system.
  • Hygienic body: 304 stainless steel construction, easy-to-clean surfaces.
  • Operator-friendly interface: Practical management with Turkish/English touch screen.
  • Growing line with options: The lid can expand with feeding, labeling, boxing, and palletizing.

Technical and Operational Specifications

  • System Type: Fully automatic mini liquid filling line + integrated capping unit
  • Capping capacity: Approximately 4,000 pcs per hour (depending on line speed)
  • Bottle height: Maximum 350 mm
  • Cover Type: Working with screw caps of different diameters and shapes
  • Cap tightening system: Pneumatically controlled (timing + belt mechanism)
  • Cover feeding: Automatic cap feeding (optional)
  • Body: 304 stainless steel
  • Control: Turkish–English touch screen

Grow Your Production Line: Labeling and End-of-Line Automation

Your mini filling line; with top labeling, cylindrical labeling, boxing and palletizing solutions You can complete it and move it to the "fill-close-label-pack" flow.

To see all solutions on one page: Aytech Machinery store

Frequently Asked Questions (FAQs)

What products can the mini liquid filling line be used on?

It is suitable for carrying out filling + capping processes in fluid liquids (food, cosmetics, cleaning, etc.) on a single line. Once the viscosity of the product and the type of packaging are clear, the line configuration is determined accordingly.

Is the capacity of 4,000 pieces per hour fixed for every product?

Capacity; Product fluidity varies depending on packaging size, filling volume, cap type, and conveyor layout.

How does the transition to different bottle sizes work?

In case of bottle height/diameter changes, format transition is made with mechanical adjustments and parameter arrangements on the panel. Changeover times are optimized according to your product set.

Is cap feeding automatic?

Automatic cap feeding is optional. Operator intervention can be reduced by adding a cap feeding system according to the line requirement.

Does it work integrated with labeling?

Yes. By integrating with top labeling or cylindrical labeling machines after filling and capping "fill-close-tag" flow can be established.

Is the body rustproof, is it suitable for hygienic use?

The body is 304 stainless steel. It provides advantages in terms of cleanliness and durability in sectors that require hygiene.

Is there a risk of tightening the lids too much / leaving them loose?

A repeatable tightening performance is aimed with the pneumatically controlled cap tightening system. Settings are optimized according to the cover type.

What information is required for the offer?

Product type (fluidity/viscosity), filling volume, bottle dimensions, cap type, target capacity (pieces/hour), information such as the need for labeling/packaging clarifies the line configuration.

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