Description

Linear Capping Machine (Automatic Capping Unit) – For Fully Automatic Filling Lines

Linear capping machine (cap tightening unit) is used for the cleaning of bottles and similar packaging after filling. designed to close doors at standard torque, quickly and hygienically It is a fully automatic line equipment. Especially Fully Automatic Mini Liquid Filling Line By being designed to work integrated with; It combines the filling + capping processes in a single line.

System; detects the packaging moving on the conveyor with sensors, takes the cap to the clamping station in the correct position and It produces repeatable results with its pneumatically controlled cap tightening mechanism . Depending on the line design, it can reach a capping capacity of approximately 4,000 caps per hour and It can adapt to different packaging formats up to a maximum bottle height of 350mm .

Which Products and Industries Is It Suitable For?

  • Food: Liquid products such as oil, vinegar, sauce, syrup, beverage, etc.
  • Cosmetics / Personal Care: Shampoo , liquid soap, tonic, lotion, etc.
  • Chemistry / Cleaning: Detergent, surface cleaner, glass water, industrial chemicals
  • Pharmaceutical / Dermocosmetics: Syrups, liquid supplements, medical liquids (depending on application)

Featured Advantages

  • Shut-off at standard torque: Neither loose nor overly tight – consistent cap tightening
  • High Efficiency: Capacity up to ~4,000 units per hour according to line design
  • Wide packaging compatibility: bottle height up to 350 mm, different cap diameters/forms
  • Pneumatic control: Stable and repeatable performance, low wastage
  • Hygienic body: AISI 304 stainless steel construction
  • Intelligent sensor safety: Packaging does not tighten without correct positioning
  • Easy setup / quick format switching: Downtime is reduced during product changeovers
  • Option: Reduced operator load with automatic lid feeding

Technical and Operational Specifications

  • Study Type: Linear, fully automatic capping (integrated inline)
  • Capacity: Up to ~4,000 pcs/hr depending on line design
  • Bottle height: Max. 350 mm (depending on application)
  • Cover Type: Screw cap (adaptable to different diameters and forms)
  • Clamping system: Pneumatically controlled cap tightening mechanism
  • Body: AISI 304 stainless steel + aluminum/plastic parts where required
  • Control: Touchscreen (TR/EN) and operator-friendly settings

Complete Line Setup: Filling + Capping + Labeling + Packaging

Combining the linear capping unit with other equipment in the same store You can set up an end-to-end automatic production line :

To see all solutions on one page: Aytech Makina store page

Frequently Asked Questions

What types of caps does a linear capping machine work with?

It is mainly designed for screw cap groups. Clamping head/settings according to cap diameter and form It can be adapted and used in different products.

How to check the torque setting?

Thanks to pneumatic control and mechanical settings, the clamping force is optimized according to the process requirement. Purpose; the lid is sealed and the packaging is not damaged.

Is the capacity really 4,000 pcs per hour?

This value depends on variables such as line design, bottle-cap type, conveyor speed, and cap feeding . The net capacity is determined during project design according to your application.

Is lid feeding mandatory?

It is not mandatory; However, the automatic lid feeding option reduces operator load and increases line efficiency.

How long does it take to change to different bottle sizes?

Format transition in linear systems; It is done with height/side guide/clamping station settings. With the right recipe/setting standard, downtimes are significantly reduced.

In which sectors is it most preferred?

The most common areas of use are food, cosmetics, chemistry and cleaning products. By packaging and product type adaptable to different processes.

Comments

No comments yet.
Please log in to comment.

Map

Video